EW panel completed…

07.22.2009

After a number of delays, I finally got the EW panel completed!

Here’s what the panel assembly looks like:

edge on view of EW panel

edge on view of EW panel

You’ll notice that I’ve abandoned the tiny nylon wire ties in favor of waxed lacing cord.  It looks a _lot_ nicer and much more “authentic”.  Waxed lacing cord is used on “real” panels in both commercial simulators and flying aircraft.

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IFF & EW panel work

06.08.2009

This past week has seen some great progress on the panel front.

First up is the nearly completed IFF panel.  After breaking a few tools due to feeding too fast, I was finally able to get the parts for the IFF mounting plate cut:

Edge-lit panel, main mounting plate and the connector mounting plate.

Edge-lit panel, main mounting plate and the connector mounting plate.

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Birth of an indicator II

05.30.2009

Through some further experimenting, the design of the REPLY indicator was changed a little bit.  It now uses two .125″ diffuser layers and a single .062″ Rowmark lettering layer.  This results in a MUCH better visual result, with no hot spots or faded areas in the indicator.

The parts that make up the REPLY indicator

The parts that make up the REPLY indicator

Only the back diffusion layer has holes cut out for the LEDs.  The LEDs themselves are shaped like flat top cylinders instead of the rounded top you normally see with LEDs.  The two small black frames were made to more closely emulate the look of the original indicator.

The assembled REPLY indicator next to the LED circuit board.

The assembled REPLY indicator next to the LED circuit board.

The two LEDs used are 3.0v 180 degree FOV green LEDs.  These LEDs can be purchased from here: http://myworld.ebay.com/cece718.

Here’s a short video that shows the indicator in action.  Note that the camera I use was pretty much overwhelmed by the light from the LEDs.  It’s really not that bright in person.

httpv://www.youtube.com/watch?v=BK9-v67XUFw

Wiring up the FUEL panel

05.24.2009

Some 2 years ago, I finished the main construction for the new FUEL panel in the simulator.  Other things came up and I never got back to finishing the panel.  As of today, it’s finally finished.

The wiring needed to be done and I didn’t want to mickey mouse the process.  I created a little 25 hole template that would allow me to cut the wiring to the right length for mounting into the DB25 connector I’d chosen for this panel.

httpv://www.youtube.com/watch?v=2-pumNCcbEU

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Birth of an indicator

05.24.2009

The new panel that I’m working on is for the IFF control panel in the F-15. Since I have a “real” edge-lit panel for this, I only need to make the metal mounting plate and the “REPLY” indicator that it needs.

Here’s what the panel itself looks like:

IFF Control Panel

IFF Control Panel

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