{"id":204,"date":"2009-12-28T11:19:48","date_gmt":"2009-12-28T18:19:48","guid":{"rendered":"http:\/\/www.f15sim.com\/?p=204"},"modified":"2009-12-28T11:20:38","modified_gmt":"2009-12-28T18:20:38","slug":"constructing-the-sfs-box-part-3","status":"publish","type":"post","link":"https:\/\/www.f15sim.com\/?p=204","title":{"rendered":"Constructing the SFS box, Part 3"},"content":{"rendered":"<p>This update is going to bounce around a bit &#8211; I&#8217;m presenting the pictures in the order in which they were taken&#8230;<\/p>\n<p>Here are the two SFS box shells right off the ShopBot:<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/two-sfs-boxes.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-208\" title=\"two sfs boxes\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/two-sfs-boxes.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>Each one as mentioned before is made from four layers of 1\/2&#8243; Baltic Birch plywood.<\/p>\n<p>Space cut out for the Nose Wheel Steering and Auto Pilot disconnect paddle:<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/opening-for-nws-lever.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-205\" title=\"opening for nws lever\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/opening-for-nws-lever.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>The &#8220;real&#8221; SFS box is a one piece casting that includes a 2&#8243; mounting post that fits into the stick base in the cockpit.\u00a0 For this version, I had to turn my own post:<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/turning-the-sfs-box-mounting-post.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-207\" title=\"turning the sfs box mounting post\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/turning-the-sfs-box-mounting-post.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>The post blank is a 4&#8243; long section of 1.5&#8243; diameter Delrin.\u00a0 Delrin is a very easy to machine material and is quite strong.<\/p>\n<p>After turning it down to 1.4375&#8243;, it&#8217;s time to see if it fits&#8230;<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/test-fitting-the-mounting-post.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-206\" title=\"test fitting the mounting post\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/test-fitting-the-mounting-post.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>Insert Happy Dance Here. \ud83d\ude42<\/p>\n<p>I then cut it down to the 2&#8243; length needed and then drilled &amp; tapped it for 3 #10-24 screws.<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/post-mounted.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-210\" title=\"post mounted\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/post-mounted.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>&#8230;and just one more test fit&#8230;<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/test-fitting-again.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-211\" title=\"test fitting again\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/test-fitting-again.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>One word.\u00a0 Muahahahahahahaha!<\/p>\n<p>The box sides came next.\u00a0 The sides are .062&#8243; aluminum and I&#8217;m using #8-32 brass inserts to allow me to use machine screws with the plywood.<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/box-covers-on.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-209\" title=\"box covers on\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/box-covers-on.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>The box to the right is the one that will be in the &#8216;109F\/X.<\/p>\n<p>On a completely unrelated note&#8230;<\/p>\n<p>For the poor girl in danger of loosing her Chick License:<\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/pitot1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-213\" title=\"pitot1\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/pitot1.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/pitot-2.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-212\" title=\"pitot 2\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/pitot-2.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p><a href=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/pitot3.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-214\" title=\"pitot3\" src=\"https:\/\/www.f15sim.com\/wp-content\/uploads\/2009\/12\/pitot3.jpg\" alt=\"\" width=\"640\" height=\"426\" \/><\/a><\/p>\n<p>Enjoy! *laughs*<\/p>\n<p>BTW, I do need to find a left-hand pitot tube.\u00a0 This one is for the right side only. \ud83d\ude42<\/p>\n<p>Thanks for reading!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>This update is going to bounce around a bit &#8211; I&#8217;m presenting the pictures in the order in which they were taken&#8230; Here are the two SFS box shells right off the ShopBot: Each one as mentioned before is made from four layers of 1\/2&#8243; Baltic Birch plywood. Space cut out for the Nose Wheel [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-204","post","type-post","status-publish","format-standard","hentry","category-project-updates"],"_links":{"self":[{"href":"https:\/\/www.f15sim.com\/index.php?rest_route=\/wp\/v2\/posts\/204","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.f15sim.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.f15sim.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.f15sim.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.f15sim.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=204"}],"version-history":[{"count":3,"href":"https:\/\/www.f15sim.com\/index.php?rest_route=\/wp\/v2\/posts\/204\/revisions"}],"predecessor-version":[{"id":217,"href":"https:\/\/www.f15sim.com\/index.php?rest_route=\/wp\/v2\/posts\/204\/revisions\/217"}],"wp:attachment":[{"href":"https:\/\/www.f15sim.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=204"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.f15sim.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=204"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.f15sim.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=204"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}